SM2411

TISSUE MACHINE, Fourdrinier, 2,160mm trim, 400mm, 19-21gsm, y.o.m. 1994, 20 tpd.

TECHNICAL PARAMETER

  • Grade: Toilet tissue
  • Basis weight:  19 - 21 g/m2
  • Paper width at pope:  2160 mm
  •  Wire width: 2.55 m
  • Wire length:16.7 m
  • Felt width: 2.57 m
  • Felt length: 18.25 m
  • Design speed 400 m/min
  •  Operating speed 380 m/min
  •  Capacity: 20 TPD @ 21 gsm
  • Crepe ratio: 10 - 20 %
  • Bearing center - center: 3.05 m
  •  Yankee diameter: 2.5 m
  • Machine drive: Right Hand standing from head box
  • Machine type:  Fourdrinier
  • Year: New in 1994

APPROACH FLOW 

 Fan pump

  • Flow: 560 m3/hour
  • Head: 16.0 m
  • Motor: 37 kW with VFD drive 
  • Make: Kirloskar Pumps

Pressure Screen

  • Make: Parason - India
  • Motor: 37 kW

First stage cleaner pump

  • Flow: 134 m3/hour
  • Motor: 15 kW x 1450 RPM
  • Head: 30.0 m

First stage LD cleaner 

  • 05 x 500 lpm/bottle

2nd stage cleaner pump

  • Flow: 120 m3/hour
  • Head: 30.0 m
  • Motor: 22 kW x 1450 RPM

2nd stage LD cleaner

  •  02 x 500 lpm/bottle

 3rd stage cleaner pump

  • Flow: 60 m3/hour
  • Head: 30.0 m
  • Motor: 7.5 kW x 1450 RPM

3rd stage LD cleaner 

  • 01 x 500 lpm

 Machine chest pump: 1 - Included in the scope of supply

  • Flow: 134 m3/hour
  • Head: 30.0 m
  • Motor: 15 kW x 1450 RPM

Vibrating screen:  1 - Included in the scope of supply

HEAD BOX

  • Open type
  • 02 Rectifier rolls x gearbox driven 
  •  Pond width: 2.5 m
  • No. of adjusting screws: 18

WIRE SECTION

  • Cantilever type
  • Frame: Mild Steel

Breast roll

  • Diameter: 370.0 mm
  • Facewidth: 2.67 m
  • Rubber cover: Ebonite

Wire drive roll

  •  Diameter: 430.0 mm
  • Facewidth: 2.67 m
  • Material: 
  • BronzeGearbox drive with 75 kW motor

Number of Foils: 08 - Foils

  • Material: Ceramic
  • Forming board: Polyethlene

No. of suction boxes: 02 x 04 slots each x 92.0 mm width

  •  Material: Polyethelene

Wire guide roll: 01 - 230 mm diameter x 2.65 m width

 Wire guide: 02 - Rubber bellow with Ceramic palm

 Stretch roll:  01 - 230 mm diameter x 2.65 m width -  Pneumatic loading

Total no. of wire rolls: 5

 HP shower : 01 - Pneum. Oscillation x 1.0 mm orifice - Pressure: 12.0 Bar

 FELT SECTION

  • Single Press Roll configuration. 
  •  Originally Blind Drilled Press Roll but changed to Suction Press Roll in 2012 
  •  Frame: Mild Steel

Suction Press Roll

  • Diameter: 575.0 mm
  • Facewidth: 2600 mm
  • Crown: 0.4 mm on diameter
  • Rubber cover hardness: 25 P&J
  • Shell material: Stainless Steel
  • Thickness of rubber cover: 20.0 mm
  •  Bearing c-c : 3070 mm
  • Open surface area: 15.1%

No. of felt rolls10

  • Roll diameter: 230.0 mm
  • Facewidth: 2670 mm
  • Rubber cover: Ebonite, Shore A

Pick up shoe 1

  • Pneumatically loaded

Suction box : 2 - Inside felt loop run

 UHLE box : 2

 HP shower : 1 - Needle shower x 1.0 mm orifice

YANKEE DRYER

  • Cast Iron
  • Diameter: 2.5 m
  • Facewidth: 2600 mm
  • Wall thickness: 45.0 mm
  • Bearing C-C: 3050 mm
  • Steam operating pressure: 8.0 bar
  •  Design speed: 400 m/min 
  • Rotary joint: Duo flow at drive side

Yankee drive

  • Gear wheel with drive train pulleys 
  • Motor: 185 kW x 1450 with VFD control
  • Creping doctor holder : 1 - Included with pneum. Oscillation
  •  Cleaning doctor holder : 1 - Included

 HOOD section

  • Retractable hood, pneumatically
  • Operating temperture: 120 oC
  • Steam operating pressure: 8.0 Bar

Wet End hood: 2 - built in supply fans, 10 kW motor, 1,450 RPM with built-in radiator

DE End hood - 2 - built in supply fans, 18.5 kW motor, 3000 RPM with built in radiator

Exhaust fan - 1

 Hood ducts: Included in the scope of supply

POPE REEL SECTION 

  •  Primary arm: Pneumatic loading
  • Winding arm:  Pneumatic loading
  •  Spool shaft: 2 - 75 mm diameter fitted with paper for winding jumbo roll
  • Jumbo roll maximum dia. 1,200 mm
  •  Pope reel drive: Gearbox - Motor: 30 kW with VFD control

SCANNER x1

  •  Model: BTG 3000 PP
  • Make: Jasch Industries Ltd. - India
  •  Control: Moisture and basis weight

VACUUM SYSTEM 

  • Wire vacuum pump: NASH CL 2002 - Motor: 110 kW
  • Felt & SPR vacuum pump: NASH  CL 4002 - Motor: 160 kW

YANKEE SPRAY BOOM

  • Included in the scope of supply

CONTROL PANELS

  •  Main machine control: 1 - controls approach flow system,  Machine drives Yankee, SPR & Pope, Machine pumps and vacuum pumps
  • Pope reel panel: 1 - controls pneum operations of pope Suction press roll loading, Wire stretch mechanism, Creping and cleaning blade loading
  • MCC Panels: Included in the scope
  • Power factor corrector: Included in the scope
  • Variable frequency drives: 4 - Included in the scope

SPARES 

  • Blind drill press roll: 1 - complete with bearing housing

STOCK PREPARATION 

  •  Pulper: 1 - included in the scope, Capacity: 5.6 m3, Consistency: 5.0 %
  • Pulper dump pump: 1 - included in the scope Flow: 120 m3/hour Head: 10 m 
CartoonA ver2